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Process

Raw material preparation

After the raw materials are processed such as crushing and screening, they are mixed according to a certain proportion to prepare ingredients.

Calcined

After the ingredients are calcined, high-temperature clinker can be obtained. This process mainly evaporates some volatile substances in the required raw materials to make the final product more pure.

Smelting

The calcined ingredients are smelted in a high furnace. In the furnace, pulverized coal or coke is used as a reducing agent to reduce the oxides and dissolve them in the iron to finally obtain the alloy. During the smelting process, raw materials need to be continuously added, and the slag in the furnace must also be continuously discharged.

Out of the oven

After the smelting process lasts for several hours, the final alloy formed at the bottom of the furnace is discharged. At this stage, attention needs to be paid to the cooling rate to avoid problems such as calcification of the alloy.

Refine

The obtained gold still needs to be refined. This process mainly removes impurity elements such as phosphorus, sulfur, aluminum, etc. By adding some reducing agents, these impurity elements are reduced and gases are formed and discharged from the alloy.

Package

The refined copper is packed into packaging containers such as bags and can be transported and sold.

Raw material preparation

After the raw materials are processed such as crushing and screening, they are mixed according to a certain proportion to prepare ingredients.

Calcined

After the ingredients are calcined, high-temperature clinker can be obtained. This process mainly evaporates some volatile substances in the required raw materials to make the final product more pure.

Smelting

The calcined ingredients are smelted in a high furnace. In the furnace, pulverized coal or coke is used as a reducing agent to reduce the oxides and dissolve them in the iron to finally obtain the alloy. During the smelting process, raw materials need to be continuously added, and the slag in the furnace must also be continuously discharged.

Out of the oven

After the smelting process lasts for several hours, the final alloy formed at the bottom of the furnace is discharged. At this stage, attention needs to be paid to the cooling rate to avoid problems such as calcification of the alloy.

Refine

The obtained gold still needs to be refined. This process mainly removes impurity elements such as phosphorus, sulfur, aluminum, etc. By adding some reducing agents, these impurity elements are reduced and gases are formed and discharged from the alloy.

Package

The refined copper is packed into packaging containers such as bags and can be transported and sold.

Key points in the synthetic production process

Control of ingredient proportions

The proportion of silicone ingredients has a great impact on the quality of the final product and therefore needs to be controlled during the production process.

Furnace temperature control

The control of temperature in the furnace is one of the key technologies in synthetic production. Temperatures that are too high may cause problems such as calcification of the alloy, while temperatures that are too low may result in low yields.

Refining process

Refining is a very important step in synthetic production. If the refining is not thorough, it will have a great impact on the quality of the final product.

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Production workshop

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Production workshop

Production workshop

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Production workshop

Production workshop

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Production workshop

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